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                半無煙煤加壓氣化,制得的粗煤氣變換冷卻后再經低溫甲醇洗和液氮洗精制并配成H2:N2為3:1的合成氣,在加壓和觸媒催化作用下制成合成氨。一部分合成氨用雙加壓法制成硝酸,一部分則用于硝酸磷肥生產。經干燥后的磷礦粉被硝酸分解,酸解液經冷凍結晶并過濾除去其中的四水硝鈣[Ca(NO3)2·4H2O],母液用氨和制得硝酸磷肥料漿,四水硝鈣被轉化為硝銨和碳酸鈣,硝銨作為肥料漿的一部分送到母液中和槽,肥料漿經濃縮后造粒干燥、冷卻而成為最終產品-硝酸磷肥。

                以生產硝酸磷肥為主線,在多個環節上設置了資源回收綜合利用裝置(見硝酸磷肥生產工藝及資源節約綜合利用圖),主要是:
                   1、硝酸磷肥生產排出大量的碳酸鈣渣,用作制水泥的原料。
                   2、合成氨生產過程富裕的高壓蒸汽用于發電、熱電聯供、合理使用能源,目前自發電量約10000萬Kwh/年。
                   3、在節約水資源方面,改造冷卻塔填料、減少飛濺損失、提高濃縮倍數,年節水200多萬噸;回收蒸汽冷凝液150t/h;全廠冷卻水系統排污水全部用于當地農田灌溉,控制澆灌面積1.7萬畝,用水近400萬噸/年。

                自1987年以來,共生產水泥100多萬噸、節約水資源約2500萬噸;自發電77000萬Kwh及回收磷礦粉等生產過程中排出其它具有利用價值的三廢資源,共創經濟效益32000多萬元;各項資源綜合利用設施的運轉;提高了工廠的“三廢”利用,為落實“環境保護”這一基本國策提供了有力保證;資源綜合利用設施的投運,增加了800余人就業。從而取得了良好的經濟效益和社會效益。

               


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